Lean Manufacturing

Electrical Engineer | Industrial Power & Control Systems | Alcoa, TN

Position: Electrical Engineer

Location: Alcoa, Tennessee, United States
Travel: Not specified
Employment Type: Full-Time
Compensation: $80,000 - $105,000

About the Role

Our client is seeking an Electrical Engineer to join their Tennessee Operations facility. This role will focus on providing engineering support for maintenance and operations. The successful candidate will assist in safety, restoring product flow, solving recurring design and process issues, and driving improvements in equipment and process data analysis. The engineer will also oversee the implementation of capital projects, major repairs, and maintenance projects, as well as provide process engineering support as needed.

Key Responsibilities

  • Provide technical support for operations and maintenance, focusing on safety and product flow.

  • Analyze equipment and process data to identify areas for improvement and implement solutions.

  • Manage, develop, and implement capital projects, maintenance projects, and repairs.

  • Develop and design electrical systems for industrial equipment, including transformers, switchgear, transmission lines, and sub-stations.

  • Troubleshoot and maintain industrial electrical power and control systems and equipment.

  • Collaborate with other engineers and technicians to implement engineering solutions and improvements.

  • Oversee the activities of craft personnel, ensuring safe work practices and compliance with safety standards.

  • Manage external vendors providing electrical design and support functions.

  • Lead and manage electrical projects, from design through installation and commissioning.

  • Contribute to continuous improvement efforts in manufacturing operations using lean manufacturing principles.

What We’re Looking For

Basic Qualifications:

  • Bachelor’s degree in Electrical Engineering or a related field from an accredited institution.

  • At least 3 years of experience in electrical engineering, preferably in a manufacturing environment.

  • Working knowledge of manufacturing processes and principles.

  • Must be legally authorized to work in the United States.

Preferred Qualifications:

  • 5 years of experience in electrical systems and manufacturing processes.

  • Experience with high-voltage electrical equipment, design, application specifications, maintenance, and failure analysis.

  • Proficiency in AutoCAD or similar CAD software.

  • Strong background in electrical engineering, including industrial power and control systems, transformers, switchgear, and substations.

  • Experience with capital project estimation, justification, management, and installation.

  • Familiarity with electrical engineering safety standards, codes, and industry specifications.

  • Knowledge of world-class manufacturing techniques such as Lean, JIT, SPC, and TQM.

  • Strong problem-solving, creative thinking, and communication skills.

  • Experience managing and executing electrical projects, including design, installation, and commissioning.

Compensation

  • Base Salary Range: Not disclosed

This is a great opportunity to contribute to a modern and innovative manufacturing facility, where you'll play a key role in advancing operational efficiency and engineering practices.

 

Senior Manufacturing Engineer – Aerospace & Defense | Elma Center, NY

Position: Senior Manufacturing Engineer

Location: Elma Center, New York, United States
Travel: Occasionally
Employment Type: Full-Time
Base Salary:  USD $90,000 to $145,000

About the Role

Our client, a leader in aerospace and defense manufacturing, is seeking a Senior Manufacturing Engineer to support the Prismatic (Complex Milling) Manufacturing Group. This position focuses on developing new manufacturing processes, optimizing existing production programs, and driving continuous improvement efforts.

This role combines hands-on shop interaction with office-based assignments, requiring technical expertise, innovative thinking, and project leadership skills.

Key Responsibilities

  • Evaluate and implement new and emerging manufacturing technologies.

  • Lead Design for Manufacturing efforts for new and existing programs.

  • Develop manufacturing procedures, operation sequences, tooling, and gauge lists.

  • Create and prove out CNC programs and detailed work instructions for complex milled parts.

  • Support and enhance existing production processes with a focus on continuous improvement.

  • Prepare and update engineered time standards, economic run quantities, and cost estimates.

  • Oversee capital equipment evaluation, purchasing, and implementation.

  • Collaborate with multidisciplinary teams, including engineers, technicians, operations, and quality personnel.

  • Provide mentorship and technical guidance to other engineers.

  • Support automated manufacturing cells and drive process stability to reduce human factor variation.

  • Handle project leadership responsibilities as assigned by the Group Lead or Manufacturing Engineering Manager.

What We’re Looking For

Education and Experience:

  • Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or a related field (or equivalent experience).

  • Minimum of 5 years of manufacturing engineering experience with milled parts.

  • At least 5 years of hands-on CNC machining experience.

Technical Skills:

  • Proficiency in CAD/CAM and G&M Code programming (Siemens NX preferred).

  • Strong knowledge of cutting tools, workholding, and automation tooling.

  • Expertise in 5-axis machining center programming.

  • Familiarity with a variety of aerospace materials (aluminum, titanium, stainless steel, etc.).

  • Blueprint reading and GD&T proficiency.

Additional Skills:

  • Demonstrated ability to manage multiple projects simultaneously.

  • Strong computer skills, including MS Word, Excel, PowerPoint, and MS Project.

  • Leadership in developing automated and advanced manufacturing systems.

  • Experience in lean manufacturing and standardized work methodologies (Lean certification is a plus).

Ideal Candidate Attributes

  • A progressive thinker and self-starter, eager to advance methodologies and technologies.

  • Excellent communication and documentation skills.

  • Ability to mentor others and lead by example.

Benefits of Joining Our Client

  • Comprehensive medical, dental, and vision benefits starting on day one.

  • Flexible planned vacation.

  • 401K with matching, profit sharing, and employee stock purchase options.

  • Tuition reimbursement program.

  • Inclusive company culture with opportunities for growth and innovation.

This position requires U.S. citizenship or lawful permanent residency due to export-controlled information access.

Take the opportunity to join a cutting-edge organization and contribute to the development of innovative manufacturing processes that support critical aerospace and defense applications.

 

Process Engineer - Project | Capital Projects, Manufacturing | Ripon, WI - $111,000 - $130,000

Job Title: Process Engineer - Project

Location: Ripon, WI (Onsite)
Industry: Electrical/Electronic Manufacturing
Job Category: Engineering
Compensation: $111,000 - $130,000 (Base Salary)
Employment Type: Full-Time
Benefits: Comprehensive
Relocation Assistance: Yes
Visa Sponsorship: Not Eligible

Job Summary

The Process Engineer - Project will lead and manage capital projects to enhance workplace safety, product quality, process efficiency, and overall cost-effectiveness. This role requires close collaboration with engineering colleagues, as well as teams in production, quality, purchasing, planning, and maintenance. The selected candidate will focus on implementing and supporting new processes, equipment, and assembly systems.

Key Responsibilities

  • Serve as the project leader for new process, equipment, and assembly system implementations.

  • Analyze equipment, processes, and procedures to identify and address opportunities for improvement in safety, quality, throughput, and cost.

  • Evaluate vendor proposals for new equipment acquisitions.

  • Select and implement manufacturing processes to deliver competitive production costs.

  • Optimize current and new manufacturing processes using continuous improvement methods.

  • Collaborate with production and maintenance teams to ensure equipment operates in like-new condition.

  • Specify tools, jigs, and fixtures as needed.

  • Coordinate projects and resolve daily troubleshooting issues.

  • Develop and implement process documentation, including Visual Work Instructions.

  • Provide production support and troubleshoot process issues.

  • Drive cost reduction efforts in areas such as scrap, rework, and cycle time.

Required Qualifications

  • Education:

    • BS in Material Science, Mechanical, Welding, Manufacturing, or Industrial Engineering; OR 6 years of equivalent experience with demonstrated expertise.

  • Experience:

    • Minimum 2 years of experience managing capital projects involving new equipment and/or systems.

    • 2-4 years of engineering project experience in a metal manufacturing environment.

  • Technical Skills:

    • Proficiency in CAD software (AutoCAD, Pro E, Solid Works, Creo).

    • Knowledge of Lean manufacturing techniques, capability studies, process mapping, FMEA, and root cause analysis.

    • Strong computer literacy, including Microsoft Office.

Preferred Qualifications

  • Familiarity with tools and systems specific to metal manufacturing processes.

  • Commitment to continuous improvement and achieving world-class performance standards.

  • Strong communication and problem-solving skills.

Physical Requirements

  • Position involves sitting for long periods, occasional standing, manual dexterity, stooping, bending, and minimal lifting.

This version clearly outlines the role, responsibilities, and qualifications while maintaining an organized and professional format.

 

Production Superintendent - Cleburne, TX - $105,000 - $150,000

Production Superintendent - Cleburne, TX
$105,000 - $150,000
Full-Time, Permanent

Exciting Opportunity: Production Superintendent

Are you a driven leader with a passion for operational excellence? We’re seeking a Production Superintendent to lead and inspire teams in a 24-hour manufacturing environment. This role is pivotal in ensuring product quality, efficient resource management, and the growth and development of our employees.

As a key member of the leadership team, you will also play a critical role in supporting corporate goals, maintaining safety standards, troubleshooting challenges, and fostering a culture of continuous improvement. Additionally, you’ll have the opportunity to step into a plant management role during leadership absences.

What You’ll Do:

  • Champion Safety: Drive safety excellence by aiming for zero OSHA incidents and lost time accidents.

  • Lead Quality & Efficiency: Oversee manufacturing processes, ensure finished products meet exacting standards, and optimize raw material use.

  • Inspire Teams: Manage and develop a diverse team of supervisors, engineers, technicians, and union employees, setting clear expectations and providing regular feedback.

  • Drive Results: Plan and schedule operations to maximize productivity, minimize downtime, and control costs.

  • Innovate Solutions: Identify, diagnose, and solve process challenges while fostering a culture of continuous improvement.

  • Ensure Compliance: Uphold all company policies, financial regulations, and environmental standards.

  • Collaborate Strategically: Partner with plant leadership to meet production goals and align with long-term operational objectives.

What You’ll Bring to the Role:

  • Education & Experience: Bachelor’s degree in management, engineering, or a related field, with at least 5 years of leadership experience in manufacturing.

  • Leadership Expertise: Proven ability to lead large teams, including 10 supervisors, 2 process engineers, 1 process technician, and approximately 360 union employees.

  • Problem-Solving Skills: A track record of diagnosing and resolving operational issues effectively.

  • Technical Proficiency: Working knowledge of SAP or ERP systems, and proficiency in Microsoft Office tools like Word, Excel, and PowerPoint.

  • Communication & Collaboration: Strong interpersonal and communication skills, with the ability to foster partnerships at all organizational levels.

  • Adaptability: Comfortable working in a dynamic manufacturing environment, with occasional exposure to temperature extremes, high noise levels, and physical demands.

Why Join Us?
This is more than just a job—it’s an opportunity to make a meaningful impact while advancing your career in a dynamic and rewarding environment. If you’re ready to lead, innovate, and inspire, we’d love to hear from you!

Apply today and help shape the future of manufacturing excellence.

 

 

Senior Industrial Engineer - Beaver Dam, WI - $90,000 -$130,000

Senior Industrial Engineer
Beaver Dam, WI
Relocation available if required
$90,000 -$130,000

 

Are you an experienced Industrial Engineer ready to lead and drive process improvement initiatives? Join a dynamic team where innovation and operational excellence intersect. This role is perfect for someone passionate about continuous improvement, efficient processes, and driving impactful results across the entire value chain. 

 

What You'll Do: 

 

-          Lead and coordinate the successful launch of New Product Introductions (NPI) within operations. 

-          Contribute significantly to facility transformation, technology transfer, and ongoing maintenance of mixed-model production lines or value streams. 

-          Drive and ensure the success of process improvement initiatives by implementing policies, procedures, and thorough process documentation. 

-          Implement demand-driven principles and strategies to achieve operational excellence and long-range planning goals, emphasizing flexibility, speed, and responsiveness. 

-          Optimize product, material, and information flow to maximize efficiencies and minimize operational costs. 

-          Develop innovative solutions to improve business results, using proven tools, methodologies, and standards. 

-          Promote continuous improvement of manufacturing methods, systems, and controls by collaborating closely with shop floor personnel. 

-          Oversee area layouts, process definitions, and equipment justification, selection, and implementation. 

-          Lead and participate in the transformation of operations to align with long-term strategic objectives. 

 

What You Bring: 

 

Minimum Qualifications: 

-          Bachelor’s Degree in Engineering or Industrial Technology. 

-          5+ years of experience in an engineering function within a similar environment. 

 

Preferred Qualifications: 

-          Proficiency in CAD tools such as AutoCAD, SolidWorks, or ProE. 

-          Strong understanding of lean principles and process improvement methodologies. 

-          Demonstrated ability to lead cross-functional projects and manage competing priorities in a fast-paced setting. 

-          Experience in high-mix, low-volume, and high-volume, low-mix production environments. 

-          Excellent problem-solving, organizational, and conflict resolution skills. 

-          Project Management Certification is a plus. 

 

Physical Requirements: 

-          Regularly required to talk, hear, stand, walk, and use hands for object manipulation. 

-          Occasionally required to stoop, bend, or reach above the shoulders. 

-          Must be able to occasionally lift up to 25–50 pounds. 

-          Frequent and continuous computer-based work requiring sitting, close vision, and focus adjustments. 

-          Occasional travel may be required. 

 

Why Join Us? 

Be part of a team where your contributions directly impact success. This role offers an exciting opportunity to lead transformation efforts, innovate, and help shape the future of operations. If you're ready to make a difference, we want to hear from you!

Lean Specialist – Continuous Improvement – Youngsville, NC - $68,000 - $75,000

Lean Specialist – Continuous Improvement – Youngsville, NC -
$68,000 - $75,000

 

We are seeking a Lean Specialist to plan and implement facility modifications and improve operational methods through continuous improvement techniques. This role involves leading and supporting cross-functional projects, leveraging Lean and Six Sigma methodologies to enhance efficiency and build new capabilities. As a change agent, the Lean Specialist will collaborate with organizational leaders to drive improvements and remove barriers to process optimization. 

 

 Key Responsibilities 

- Collaborate with the Lean Leader and/or independently lead cross-functional projects aimed at analyzing and improving workflows and operational efficiency. 

- Conduct studies on cost reduction, inventory control, and production systems. 

- Identify improvement opportunities and implement solutions to streamline processes and enhance quality. 

- Mobilize and support problem-solving teams to drive process improvements. 

- Co-facilitate Kaizen events to develop and implement continuous improvement initiatives across operations and office areas. 

- Share best practices with other Lean Specialists and contribute to coordinated improvement plans. 

 

 Qualifications 

 

- Required: 

  - Bachelor’s degree in a relevant field. 

  - 1–3 years of experience in Lean and continuous improvement initiatives. 

 

- Preferred: 

  - Certification as a Six Sigma Green Belt. 

  - Over 3 years of experience in Lean, Six Sigma, or related methodologies. 

 

 Skills and Attributes 

- Proficient in Lean and Six Sigma techniques, including DMAIC. 

- Strong analytical and problem-solving skills. 

- Effective communication and facilitation skills to lead and support cross-functional teams. 

- Ability to identify inefficiencies and implement practical solutions. 

- Experience with Kaizen events and other continuous improvement processes is highly desirable. 

 

This role offers the opportunity to be a driving force in optimizing operations and enabling sustainable improvements across the organization. If you are passionate about Lean methodologies and enjoy collaborating to achieve impactful results, we encourage you to apply. 

Manufacturing - USA, Livermore CA - $69,000 - $100,000

Manufacturing

USA, Livermore CA

$69,000 - $100,000

 

Job Description:

The Manufacturing Engineer will be responsible for designing, developing, maintaining, and operating manufacturing systems and processes to ensure that production lines are safe, effective, efficient, and produce quality products. His/her duties include researching automation/manufactruing techniques, testing new systems for efficiency and planning factory layouts to optimize production.

 

General Description of Duties and Responsibilities:

·        Promote safety in the workplace.

·        Evaluate quality control processes and make recommendations for improvements in quality control.

·        Assures product and process quality by designing testing methods.

·        Analyze production processes, schedules, methods and other data and then provide management with reports containing the data and statistics to enable management to better understand future requirements needed for the manufacturing process.

·        Ensure that the company’s manufacturing processes are in compliance with all government laws and regulations.

·        Review and calculate labor, material and other production costs along with reviewing schedules and future production requirements to assist management in decision making.

·        Analyze and plan workflow, equipment placement and space requirements to improve manufacturing efficiency.

·        Coordinate equipment maintenance and repair services and make sure that manufacturer’s procedures and instructions are followed in order to keep production equipment operational.

·        Maintains professional and technical knowledge by attending educational workshops.

·        Manages capital projects and improvement activities, sharing knowledge with other plants

 

Qualifications and Experience Requirements:

·        Bachelor’s Degree in engineering required, degree in Mechanical or Industrial Engineering preferred

·        Must have 3+ year of experience in Manufacturing/Industrial Engineering

·        Exceptional verbal and written communication abilities along with outstanding interpersonal and leadership skills

·        Strong knowledge and expertise of engineering methods and concepts

·        Must have strong analytical and problem-solving skills. Lean Manufacturing skills preferred

·        Must have 2D AutoCAD and 3D modeling experience

·        SAP experience preferred

·        Must be creative and able to work independently with only general supervision

·        Competencies

·        Nimble Learning

·        Customer Focus

·        Plans and Aligns

·        Collaborates

·        Balance Stakeholders

·        Action Oriented

·        Manufacturing engineering experience – Look for somewhere between 3+ (more is always desirable)

·        Various manufacturing concepts (e.g. Lean Manufacturing, Toyota Production systems, Continuous Flow, one piece vs batch

·        Ask for a specific project that a candidate worked on which resulted in some kind of improvement

·        Improvement can be

·        Save $$

·        Space

·        Time,

·        Reduce cycle time, etc.

·        Experience in “Process”

·        Developing

·        Improving

·        Implementing

·        SOP (standard work instruction)

·        5S