Predictive Maintenance

Sr. Maintenance Manager – Reliability & Operations | Portland, OR

Job Title: Sr. Maintenance Manager
Location: Portland, Oregon, United States
Work Schedule: Onsite, Monday - Friday (Flexibility on weekends)
Salary Range: $137,300 - $188,825 annually
Employment Type: Full-time
Relocation Assistance: Yes
Travel Requirement: 10-15%

Job Summary:

The Sr. Maintenance Manager will lead the Maintenance & Reliability (M&R) organization, ensuring optimal uptime and equipment life across manufacturing equipment, utilities, and facilities. This role requires cross-functional collaboration to develop and implement a strategic M&R roadmap and an annual operating plan to enhance operational efficiency. The selected candidate will be responsible for building and managing high-performing teams, optimizing maintenance budgets, and driving continuous improvement initiatives.

Responsibilities:

  • Lead and develop the M&R organization to drive reliability, productivity, and efficiency across the plant.

  • Develop and implement strategic M&R roadmaps and operating plans.

  • Oversee execution of maintenance programs, ensuring adherence to industry standards, GMP, food safety, and government regulations.

  • Implement preventive and predictive maintenance strategies to achieve zero breakdowns and improve overall equipment effectiveness (OEE).

  • Manage M&R budget, delivering annual targets and operational savings through waste reduction and efficiency improvements.

  • Optimize spare parts inventory and capital budget allocation.

  • Drive a culture of continuous improvement using methodologies such as TPM, Lean, Six Sigma, and 5S.

  • Identify and lead plant improvement opportunities through capital projects in collaboration with the Engineering team.

  • Establish a talent pipeline by attracting, retaining, and developing key personnel.

  • Serve as a senior leader in the plant leadership team, contributing to strategic planning and business priorities.

  • Maintain strong relationships with external stakeholders, including regulatory agencies and industry organizations.

Qualifications:

  • Bachelor's degree in Engineering (Mechanical, Electrical, or related field).

  • Minimum of 15 years of experience in Maintenance roles within the CPG industry, including at least 8 years in leadership positions.

  • Proven track record in developing maintenance/reliability systems, improving OEE, and delivering cost savings.

  • Strong financial and business acumen with experience managing large budgets.

  • Expertise in TPM implementation, predictive maintenance, and industrial automation.

  • Strong leadership, team-building, and coaching skills with a hands-on approach.

  • Proficiency in SAP Maintenance module and capital project execution.

  • Knowledge of GMP, food safety standards, and regulatory compliance.

  • Excellent analytical, problem-solving, and project management skills.

  • Ability to interpret technical manuals, drawings, and specifications.

  • Preferred experience in unionized environments and engaging with regulatory agencies.

Additional Information:

  • U.S. work authorization required; visa sponsorship is not available.

  • Equal Opportunity Employer: All qualified applicants will receive consideration without regard to race, religion, gender, disability, veteran status, or other protected characteristics.

 

Manufacturing Maintenance Manager | Plant Engineer | West Chicago, IL | $116K-$130K

Job Title: Manufacturing Maintenance Manager – Plant Engineer

Travel Requirement: Not required

Visa Sponsorship: Not available

Location: West Chicago, IL (On-site)

Compensation:

  • Salary Range: $116,160 – $130,680 (USD)

  • Bonus: Annual target bonus of 12.5% of base salary (discretionary)

  • Relocation Package: Full

Must-Have Qualifications:

  • Supervisory experience in a manufacturing environment

  • Experience managing a manufacturing maintenance department

  • Engineering degree in Mechanical, Chemical, or Industrial Engineering

  • Minimum of 3+ years leading a plant maintenance department in an industrial manufacturing setting

Nice-to-Have Qualifications:

  • Knowledge of OSHA requirements

  • Experience with CMMS

  • Strong communication and leadership skills

Job Description:

The Manufacturing Maintenance Manager/Plant Engineer is responsible for ensuring plant equipment reliability, implementing maintenance excellence initiatives, and supporting operational efficiency. This role reports to the Plant Manager and plays a key part in plant leadership.

Key Responsibilities:

  • Promote and ensure employee safety through compliance with environmental and safety regulations

  • Implement a reliability-centered maintenance process to improve machine uptime and operational efficiency

  • Lead maintenance teams to achieve high standards of plant condition and equipment performance

  • Develop and support technical training for maintenance personnel

  • Oversee capital projects, plant budgeting, and cost management within the maintenance department

  • Apply reliability tools to identify root causes of equipment failures and implement preventive measures

  • Collaborate with plant leadership to drive process improvements and meet operational goals

Preferred Skills & Experience:

  • Strong understanding of OSHA equipment regulations and ability to implement safety countermeasures

  • Experience leading and developing high-performing teams

  • Strong project management and organizational skills

  • Proficiency in root cause analysis techniques such as FMEA, 5Why’s, and ATS

  • Basic knowledge of mechanical, electrical, hydraulic, and predictive maintenance processes

  • Cost management and process optimization expertise

  • Proficiency in Microsoft Office and CMMS software

  • Experience with Total Productive Maintenance (TPM) or reliability-focused methodologies preferred

This company is committed to diversity, equity, and inclusion and encourages applications from all qualified individuals.

 

Manufacturing Maintenance Manager - Plant Engineer - West Chicago, IL - $116,160 to $130,680

Manufacturing Maintenance Manager - Plant Engineer - West Chicago, IL
$116,160 to $130,680

Job Description

Reporting to the Plant Manager, the Maintenance Manager/ Plant Engineer is responsible for achieving the highest level of reliability for plant equipment through committed support for the Company’s Performance System (known as SPS), Total Productive Maintenance (TPM), and strong ownership of the Maintenance Excellence process within their plant.

 

What you will be doing:

 

Ensure the safety of all employees by leading a comprehensive business safety process to prevent injuries.  Lead plant compliance of all federal, state and local environmental and safety regulations.

Effectively implement/maintain a reliability-centered maintenance process that drives machine uptime, improves OEE and lower operations costs by championing the business Maintenance Excellence process.

Provide department leadership to ensure the highest standards of plant condition and equipment performance are achieved and sustained.

Ensure maintenance department personnel possess the appropriate skills and are qualified and proficient. Identify and support technical training and development for department employees.

Scope and execute capital projects, participate in annual plant budgeting, manage department spend. Identify technical improvements to equipment/processes.

Apply reliability tools to determine the root cause of critical equipment failures and downtime. Identify the appropriate countermeasures and solutions to improve equipment reliability and prevent recurrence.

Perform as a key member of the plant leadership team – positive communicator and problem solver - driving for plant/process improvements, meeting objectives and setting the bar for performance standards.

Support pillar continuous improvement activities.

 

 

This position is located in  Chicago DuPage, IL.

 

 

 

We'd love to hear from you if:

 

Strong understanding of OSHA requirements related to equipment in-house.  Ability to identify gaps and assist in implementing countermeasures to achieve Zero Safety Incidents.

Ability to lead and develop a highly collaborative and effective team.

Excellent organization, project management and communication skills

Proficient in Root Cause Analysis techniques (FMEA’s, 5Why’s, ATS, etc.) and developing/implementing Countermeasures to drive Zero Breakdown culture.

Process-oriented.  Can identify gaps in any process and implement solutions.

Basic mechanical, electrical, hydraulic, instrumentation, lubrication and predictive maintenance understanding

Ability to manage costs and reduce/optimize where needed

Proficient in Microsoft Office and CMMS experience

Minimum experience 3+ years of successful experience leading a plant maintenance department in an industrial manufacturing environment and/or 5+ years of supervisory manufacturing experience.

Minimum education required: Bachelor’s Degree in Industrial Maintenance, Engineering, or a related field.

Experience with CMMS preferred.

Experience in TPM or Reliability field preferred.

 

 

Compensation: 

 

The annual base salary range for this role is from $116,160 to $130,680, plus annual target bonus of 12.5% of base salary.

 

If applicable…An annual bonus is awarded to eligible employees upon attaining various business and individual goals as defined by the Company and the department leader.  This annual bonus is discretionary, and the Company has sole discretion to determine the amount of the award.