Lean Six Sigma Manufacturing

Plant Superintendent | Defiance, OH | Building Materials Manufacturing | $111,000 - $153,000

Job Title: Plant Superintendent
Experience Level: Mid-Senior
Location: Defiance, Ohio (On-site)
Industry: Building Materials / Manufacturing
Compensation: $111,000 - $153,000
Employment Type: Full-Time
Travel: Minimal (0–10 days/year)
Visa Sponsorship: Not available
Relocation Assistance: Possible for ideal candidate
Interview Travel: Reimbursed
Total Openings: 1

Position Overview

The Plant Superintendent provides leadership and operational oversight for the largest department within a major manufacturing plant. This position is responsible for managing safety, quality, production, maintenance, warehouse functions, budgeting, and continuous improvement initiatives. The role will lead a team of over 150 hourly and 6 salaried employees, with a focus on cost reduction, team development, and process efficiency.

Key Responsibilities

  • Ensure a safe working environment and maintain compliance with environmental and safety regulations

  • Manage overall operations to maintain workflow, production schedules, inventory levels, and product quality

  • Lead production planning and scheduling in coordination with Quality Assurance, Engineering, and Maintenance teams

  • Develop and implement budgets, productivity goals, and quality improvement initiatives

  • Provide leadership to production supervisors, engineers, and maintenance personnel

  • Guide the coaching and development of engineers and operations staff

  • Participate in performance evaluations, staffing decisions, and employee development

  • Act as a key liaison between plant departments to ensure coordination and alignment

  • Serve as Acting Plant Manager when necessary

  • Contribute to strategic planning and long-term operational goals

  • Work cross-functionally with maintenance and engineering on troubleshooting and preventative maintenance

Preferred Background

  • Bachelor's degree (preferably in Mechanical, Industrial, Chemical, or Ceramic Engineering); Business backgrounds with strong technical proficiency will also be considered

  • Minimum 7 years of progressive manufacturing leadership experience

  • Experience managing large teams (150+ employees) in a unionized environment (UAW and/or USW)

  • Proven ability to lead change and drive continuous improvement using Lean or Six Sigma principles

  • Strong technical problem-solving skills, especially with complex mechanical systems (motors, crank drives, AC&R systems)

  • Familiarity with glass manufacturing processes such as batching, melting, furnace operations, and pipe production

  • ERP experience required; SAP preferred

  • Proficiency in Microsoft Office Suite (Word, Excel, PowerPoint, Outlook)

  • Strong interpersonal, communication, and leadership skills

Department Overview

  • Oversight of Pipe Production Department, the plant’s largest unit

  • 10 production lines, 156 employees

  • Direct reports include 4 Production Supervisors and 2 full-time Engineers

  • Project Engineer and Maintenance Supervisor report via dotted line

  • Close collaboration with maintenance and engineering units is essential

Ideal Candidate Attributes

  • Grew from Process Engineer into a supervisory or leadership position

  • Experienced in breakdown analysis, preventative actions, and hands-on floor operations

  • Strong in coaching, guiding, and holding teams accountable

  • Skilled in navigating the union environment and grievance process

Physical & Work Environment

  • Typical manufacturing environment: exposure to heat, cold, noise, heights, dust, fumes, and moving equipment

  • Frequent walking, climbing, and occasional lifting (up to 50 lbs)

  • Must be physically capable of performing essential duties (reasonable accommodations available)